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By MacInnes D.A., Cowperthwaite I.A.

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Speciality polymers are used in solid aluminium electrolytic capacitors whose characteristics include the ability to provide high microfarad capacitance in relatively small packages. Furthermore they are polarised with + and – terminals. As there is a risk of them exploding at the end of their service life a pressure relief vent is built into the capacitor casing. Polypropylene film appears to be replacing polycarbonate film as the material of choice for the manufacture of capacitors using wound film construction.

An interesting new product from Japan’s Kyocera Chemical Corporation is a flexible fibre-reinforced plastic circuit board which is manufactured from a non-woven cloth of glass fibres impregnated with epoxy resin and sandwiched between layers of copper foil. Developments of low cost flexible printed circuit manufacturing techniques have involved a combination of self-assembled polyelectrolyte, ink-jet printing of a catalyst and electroless plating of metals on a flexible substrate at low temperature.

5 Membrane Keypads These are typically built on a polyester base membrane (PETP, 35 μm, copper-laminated) with a polyester spacer membrane, safety chamber and front membrane. The snap disc being gold plated stainless steel. Other designs use electrical contacts made from silver, silver on carbon or carbon only. Keypads may also be made from conductive silicone rubber. Conventional computer keyboards made from ABS, polyester or other polymers, may be covered by a polymer overlay to protect it against dirt, dust, water or other substance present in a hostile environment.

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